Tour Report. Measuring Instruments and testing facilities

Transcription

1 Tour Report 1. Introductions:- a. Name of Inspector: -Heera Chand Meena. b. Name of Firm Visited: - M/s FM PBW Bearing Pvt. Ltd. / Rajkot. c. Address of Firm as per VA form: -2, Bhaktinagar station plot, Rajkot i. Office: 2, Bhaktinagar station plot, Rajkot ii. Works Unit-(1I) GIDCLodhika Plot No. G-515 to 517, Kishan Gate Road, Metoda, Taluka, Lodhika, Rajkot Gujrat. iii. Supporting documents as a proof of above address (like ISO Certificate, Electricitybill, Factory licence etc.):-iso Certificate,Telephone Bill and Electricity Bill. iv. Contact Details verification: v. 1. Contact Person: - Mr.Parkesh (DGM- Marketing) 2. Contact Number: Fax No :fmpbw@fmpbw-india.com vi. Persons meetings (specially indicated in VA form):-mr.parkesh (DGM- Marketing) d. Date of Visit: e. Total Area sqft. f. Covered area sq Ft. Uncovered area sq Ft. 2. Type of Industries: a. The firm is a mediumscale industry. The firm is mostly manufacturing Bimetallic&Trimetallic Engine Bearings, Bushings, Thrust washers, Tilting Pads, sleeve and Bearing insert atshop floor.the firm is having good manufacturing facilities and testing facilities with Heat Treatment for the above components. 3. Quality System: a. Firm is having ISO/TS certificate valid up to b. Firm has in house inspection facilities. c. Firm has instruments for inspection as listed below. Measuring Instruments and testing facilities SN Description Capacity Make Quantity 1 Ra um Rt 0- Surface Roughness Tester um Mitutoyo 05 Nos. 2 Dia. 18 height 16 Circular Geometry Gauge Load= 22 Kg Fedral 04Nos. 3 Galveno test Coating Thickness 0.05 microns to 75 Electro Physic, Gauge microns. 06 Nos. 4 High Precision weighing Scale (Electronic Balance) 0 to 200 gm Eagle, India 06 Nos. 5 Atomic Absorption Spectrometer --- Perkin Elmer 01 Nos. 6 Vickers Hardness Tester Test Load up to 50 kg. Fuel instruments 05 Nos. 7 CMM 510 x 450 x 410 mm Brown & Sharpe 01 No. 8 Non-Contact Thermometer -18*C to 275* India 02 Nos. 9 Ultrasonic Flaw Detector 10 mm to 5 meter Modsonic 1 No. 10 Electro Physic, Coating Thickness Gauge to 3 mm 02 Nos. 11 Spectrometer Spark Spectrometer No. 12 Form Tracer 100 mm Mitutoyo 02 Nos. 13 Galvano Test Plating Thickness Gauge ---- Kiran Electronics 01 No.

2 14 Ultrasonic Flaw Detector 2.5 mm to 10m Modsonic 01 No. 15 Round Cylindrical Profile Measuring Instruments 0.5 um Carl Zeiss 01 No. 16 Metallurgical Microscope AX10 Imager Carl Zeiss 01 No. 17 Automatic Mounting Press Chennai Metco 01 No. 18 Automatic Polishing Machine Chennai Metco 01 No. 19 USB Microscope 20X-400X Veho. 01 No. 20 Digital Vernier Up to 600 mm Mitutoyo 55 Nos. 21 Height Master Up to 450 mm Mitutoyo 10 Nos. 22 Micro Meter mm Mitutoyo 150 sets. 23 Air Gauge Unit Up to 25 um - 14 sets. 24. Ampere Meter Up to 250 amp sets 25 Bore Gauge Up to 180 mm Mitutoyo 30 sets. 26 Boll Point Loop Micrometre Up to mm Mitutoyo 02 Nos. 27 Crush Height Machine Up to 52 kg - 11 Nos. 28 Combination set 0-360* - 02 nos. 29 CollerThickness fixture Up to 100 mm - 02 nos. 30 Dial Indicator Up to 10 mm Mitutoyo 76 Nos. 31 Lever Type Dial Up to 100 mm mahr 12 Nos. 32 Boll Point Micrometre Up to 50 mm Mitutoyo 15 Nos. 33 Niddel point Micrometre Up to 25 mm Mitutoyo 15 Nos. 34 Slip gauge Up to 100 mm - 05 N0s. 35 Wall thickness fixture Up to 480 mm - 15 Nos. 4. Testing Facilities: a. In house: Firm is having Non Destructive Testing facilities, Hydraulic test facilities, Noise test facilities and physical & Chemical Testing facilities at shop floor. b. Out sourced- Nil. 5. Design and Development facilities: a. In house: - Firm is having Unigraphics and AutoCAD software for designing purpose. b. Out sourced: - Nil. 6. Forging Facilities: -Nil. 7. Casting Facilities: -The firm is having casting facilities in house. 8. M&P available within premises and verified : SN Description Capacity Make Quantity 1 CNC Turning Centre Sawing Dia. 350mm Length. -750mm DX Nos. 2 CNC VMC 250 x 250 x 250 mm VF 14 Nos. 3 Double Head Milling M/C 100 x 100 x 100 mm Global 01 No. 4 Large Boring M/c Dia. 350 mm Global 10 Nos. 5 Crush Height Tester - Global Hydraulic 08 Nos. 6 Cylindrical Grinding Machine OD 440, L 880. Microsmatic 08 Nos. 7 Hydraulic Cutting Machine - Global 02 Nos. 8 Hydraulic Press 100 Ton Capital 02 Nos. 9 Notch Machine - Global 8 Nos.

3 10 CNC VMC 550 x 550 x 450 mm Global 03 Nos. 11 Buff Machine - Licence Simens 03 Nos. 12 Drill Machine Dia. 50 mm Eipoo 03 Nos. 13 Half Cutting Machine - PBE 02 Nos. 14 Broaching Machine - Global Hydraulic 10 Nos. 15 Slotting Machine - Precision 05 Nos. 16 Centerless Grinding Machine - Solar 02 Nos. 17 Bend saw cutting machine Dia. 550 mm Laxson 05 Nos. 18 De collier impact Press - Imperial 04 Nos. 19 Face broaching machine - Global Hydraulic 5 Nos. 20 Power Press Up to 400 Ton Impact 08 Nos. 21 Annealing Furnace 500 kg Thermal Technologist 03 Nos. 22 Induction furnace 500 kg Double Trunnion 02 Nos. 23 Welding machine Nos. 24 Sintering furnace - Malhotra Engg. 1 No. 25 Collier sintering - Alfred 03 Nos. 26 Pearcing Machine - Wolfgan 03 Nos. 27 Slitting Machine - Radicon 03 Nos. 28 Pre Heating Furnace Nos. 29 Rolling Machine - Rolldown 02 Nos. 30 Surface Grinding Machine Nos. 31 Laser Marking M/c Nos. 32 Marking Machine Nos.

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5 9. CustomerList Zonal Railways DLW. DMW. CLW. Signature Name: H. C. Meena Designation: JE/Design Work place: Engine Section, CDE Office. Staff No: Date: