The advantage of lightweight facade systems in industrial plant design worldwide Thessaloniki Florian Kohlbecker

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1 The advantage of lightweight facade systems in industrial plant design worldwide Thessaloniki Florian Kohlbecker

2 Paul-Klee-Centre by Renzo Piano

3 Paul-Klee-Centre by Renzo Piano

4 Paul-Klee-Centre by Renzo Piano

5 Paul-Klee-Centre by Renzo Piano

6 Paul-Klee-Centre by Renzo Piano

7 Paul-Klee-Centre by Renzo Piano

8 Guggenheim Bilbao, Frank O. Gehry

9 Paul-Klee-Centre by Renzo Piano

10 History and presence The Kohlbecker architecture office was founded in 1930 by Karl Kohlbecker. Today, the Kohlbecker Gesamtplan GmbH is run by the third generation of the Kohlbecker family and employs a total of around 160 staff members in its offices in Gaggenau, Munich and Cologne. Together with our partners we have a global network of specialized planners and experts. 10

11 Performance Tradition and Security Family-run business Over 5 years experience Reliable Cost-effective Fast Flexible Planning and Construction General planning Master planning Industrial buildings National and international Design National and International Presence Head office Gaggenau Branch offices Munich and Cologne Connected offices in Stuttgart, Berlin and Vienna Partner Specialized associates and experts Individual, integrated solutions for our customers Responsibility Commitment to social projects Energy efficiency consulting Sustainable construction and planning Resource-oriented 11

12 Project worldwide BS/H Nauen, Germany HK Motors USA BMW Austria BMW China KIA USA BMW USA BMW Mexico Südfisch Austria Jaguar Slowakia BMW Russia APU Mongolia BS/H Chouzou, China Haribo USA Daimler USA SNAM Saudi Arabia Audi Hungary Daimler Hungary Daimler China BS/H Nanjing, China

13 Weserwind, Bremerhaven Project Germany Haribo, ProLog Grafschaft Audi, N60.2 Audi, N60.3 Canyon Coblenz Daimler, Böllinger Höfe Audi, N29 Process house Daimler, press plant, Kuppenheim Daimler, Kuppenheim BMW FIZ, Munich

14 1930s VW Wolfsburg 14

15 1950s Auto Union Ingolstadt 15

16 1960s Fichtel + Sachs 16

17 1970s Mercedes-Benz Cafeteria, Stuttgart 17

18 1980s IBM Stuttgart 18

19 19

20 1980s Heidelberger Druckmaschinen, Halb 20

21 facade systems Five mostly used systems Trapezoidal sheet Sandwich Elements metall sheets Curtain facade Mixed Systems 21

22 Trapezoidal sheet Increase of the loading capacity Enlargement of the span Horizontale and vertical use 22

23 Mercedes Design Center

24 Project Team

25 Ground level Milling machine Press Presentation

26 Section

27 Workspace

28 Showroom

29 By night

30 Skylights

31 Geometry and the fence

32 Structure

33 Structure

34 Trapezoidal sheet

35 Trapezoidal sheet sandwich

36 Gusset Plate / nodes

37 Simple Example trapezoidal sheet: Weserwind Bremen 37

38 Simple Example trapezoidal sheet: Weserwind Bremen AIRBUS 380 = 560 t Weserwind tripod = 1200t 38

39 Sandwich-panels Loading capacity Very good design possibility Very good heat and fire protection 39

40 Corporate Architecture at the example Canyon Bicycles Further processing of bicycle cartons Canyon Model und Image brochure 40

41 41

42 Corporate Architecture at the example Canyon Bicycles Kohlbecker Gesamtplan GmbHc 42

43 Corporate Architecture at the example Canyon Bicycles 43

44 Corporate Architecture at the example Canyon Bicycles 44

45 Corporate Architecture at the example Canyon Bicycles 45

46 Corporate Architecture at the example Canyon Bicycles 46

47 47

48 48

49 Further processing of bicycle cartons Canyon Model 49

50 Cassette system Possibility of variable arrangement aesthetics and flexible design possibilities 50

51 My first project: Jean D Arcel 51

52 Samples: DLR system house 52

53 Sample project: DLR system house 53

54 Sample project: DLR system house 54

55 Sample project: Audi Werk, Györ 55

56 Sample project: stainless steel mesh Optically light-looking, transparent mantle Sun protection 56

57 Sample project: Daimler driving simulator 57

58 Sample project: Daimler driving simulator 58

59 Sample project: Daimler driving simulator 59

60 Sample project: Daimler driving simulator 60

61 Macro- and Microcosmos of steel from crystal to module The steel crystal Modular steel knot 61

62 Metallurgy dislocation Length change of steel formation 62

63 Hard to soft or brittle to flexible 63

64 AUDI production, quattro GmbH and logistic center 64

65 AUDI Production, quattro GmbH and logistic center 65

66 AUDI Production, quattro GmbH and logistic center 66

67 AUDI Production, quattro GmbH and logistic center 67

68 AUDI Production, quattro GmbH and logistic center 68

69 Andrea Palladio - composition / proportion Stefan Bauer, Marcok / it.wikipedia - Opera propria 69

70 From antique to modern industrial buildings Large facade surfaces in industrial building Optical accentuate of the floors Palazzo Medici Riccardi, Florence (1445) Architect: Michelozzo Industrial construction,

71 From Greece to modern industrial buildings Introduction of basic rules for facade rhythmic Form Follows Function, Louis Sullivan Antique colomn order by Vetruv Home Insurance Building 1885 Industrial construction, 1980s 71

72 Winterpalace Bogd Khan 72

73 APU Brewery UB, Mongolia

74 Mixed systems Mongolia Optical grading Efficiency 74

75 APU Interior brewery of wheat beer, Mongolia Club Restaurant 75

76 76

77 Case study brewery, Mongolia 77

78 Case study brewery, Mongolia Rodeca Facade 78

79 Jaguar, Slowakia 79

80 BMW, Mexico 80

81 BMW, Russia 81

82 82

83 Thank you for your attention. 83

84 backup 84

85 Sample project: Eirich Hardheim master plan 85

86 Sample project: Eirich Hardheim 86

87 Sample procte: Eirich Hardheim examples of materials Facade version 1-Standard Facade version 2-Standard + Lower facade version Standard + 87

88 Sample project: Eirich Hardheim examples of materials Lower facade version 4 Standard + Facade version 5 - Lamella Lower facade version 5 Lamella Facade version 7 40 cm indented 88

89 Sample project: Eirich Hardheim Pflaum & Söhne building systems Linear panels mirco-lined and Sandwich panels micro-lined 89

90 Sample project: Eirich Hardheim 90

91 Sample project mixed structure: Eirich Hardheim 91

92 Sample project: HDM, Amstetten 92

93 Case study Fiducia 93

94 Case study Fiducia Sandwich element Trapezoidal sheet Metall sheet 94

95 Case study Fiducia Sandwich element Trapezoidal sheet Steel sheet 95

96 Case study Fiducia advantages and disadvantages Sandwich element Trapezoidal profile Smooth sheet Main advantage Construction period (approx. 60% faster in the column area) Best facade cladding Best appearance Main disadvantage Substructure (Steel profile) visible in the production hall Simple appearance The most expensive facade system 96

97 Case study Fiducia assessment matrix Sandwich element Trapezoidal profile Smooth sheet expenses: evaluation: 50% construction: evaluation: 25% 3 7, ,5 optics: evaluation: 15% ,5 3 4,5 Construction period: evaluation: 10% result: incl. evaluation 10 23,5 8 23,

98 Haribo, USA 98

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