Reach us Here. Schwing Stetter India P Ltd. Schwing Stetter India P Ltd

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1 SPARE PARTS MANUAL BP 350 D Edition Nov 2007

3 Reach us Here Schwing Stetter India Regd. Office & works F 71 & 72, SIPCOT Industiral Park NH 4, Irungattukotai, Sriperumbudur Taluk, Kancheepuram District, Tamil Nadu Phone: / 81,, Fax: schwing@ vsnl.com All India Service Managers P.N.Krishnakumar Mobile: schwingstetterindia.com V.Senthilkumar Mobile: schwingstetterindia.com Phone : Schwing GmbH Service Centre - Germany Heerstraae 9 27, Postfach D Herne D Herne Phone: Fax: schwing.de Stetter GmbH Service Centre - Germany Dr Karl-Lenz-Str.70 D Memmingen P.O.Box 1942, D Memmingen Phone: Fax: stetter.de Schwing Stetter India Service - Mumbai Unit No.620/621, 6th floor, Nirmal Life Style Corporate Centre, LBS Marg, Mulund (West) Schwing Stetter India P Ltd Service Pune 48, Rastapeth, Shop No.1, 2 & 3, Arihant Court, Next to Employment Exchange Office, Behind Hotel Shanta Mumbai Phone: Pune / Phone / 2 Fax: / 66 schwing@ vsnl.com Fax : Mobile : Schwing Stetter India P Ltd Service Delhi 19, Okhla Indl. Estate Phase II New Delhi Phone : / 3000 Fax : schwing.ndl@ schwingstetterindia.com Schwing Stetter India P Ltd Service Kullu, HP Mobile Schwing Stetter India P Ltd Service Ahmedabad 103, Shivalik Arcade 100 feet, T.P.Anandnagar Sate te Road, Opp Auda Prahladnagar Garden Ahmedabad Phone: / Fax Mobile : Schwing Stetter India P Ltd Service Jammu & Kashmir Mobile Schwing Stetter India P Ltd Service Jaipur Mobile : Schwing Stetter India P Ltd Service Surat Mobile Schwing Stetter India P Ltd Service Jamnagar Mobile Schwing Stetter India P Ltd Service Lucknow Mobile Schwing Stetter India Service - Hyderabad House No /W/30/A Plot No.30A, WCHS Road No.2, Jubilee Hills Hyderabad Phone : Mobile : schwinghyd@vsnl.net Schwing Stetter India Service - Kolkata CL236, Salt Lake City Sector I Kolkata Phone : /30 Fax : Mobile : Schwing Stetter India Service Bangalore 179 Teachers Colony Koramangala Block Bangalore Phone : Fax : Mobile Schwing Stetter India P Ltd Service Subansiri Mobile : Schwing Stetter India Service Cochin No.35/1015, C Vee Yem Towers Ground Floor Pallarivottom Ernakulam Phone : Fax : Mobile :

5 INDEX SCHWING STETTER SPARE PARTS MANUAL Concrete Pump BP 350 D MARK II SL. NO. DESCRIPTION ID NUMBER 1 CHASSIS FRAME ASSEMBLY DRIVE UNIT WITH DIESEL MOTOR CONCRETE PUMP KIT FLUSHING SYSTEM OF SINGLE ROD GATE VALVE AGITATOR HYDRAULIC TANK CPL.- D HYDRAULIC SYSTEM CONCRETE PUMP KIT HYDRAULIC SYSTEM - AGITATOR/COMPRESSOR CONTROL BLOCK SDS 100/1 CPL CONTROL BLOCK FOR AGITATOR CANOPY CPL OPERATING DEVICE - D AIR COMPRESSOR ASSEMBLY OUTLET DN 180 WITH FIXTURE SUCTION LINE A7VO STANDARD ACCESSORIES ELECTRONICS

7 Material CHASSIS FRAME ASSEMBLY 1 1 No CHASSIS FRAME 2 2 Nos LEAF SPRING (9 LEAVES) 3 1 No RUNNING AXLE 4 2 Nos SHACKLE 5 4 Nos HANGER 6 6 Nos SPRING - PIN 7 2 Nos DISC Ø89(OD) x Ø51(ID) x 1mm thk, Mat. St Nos TAPER ROLLER BEARING J2/Q 9 2 Nos TAPER ROLLER BEARING J2/Q 10 2 Nos BRAKE AXLE HUB 11 2 Nos DISC Ø89(OD) x Ø46(ID) x 1mm thk, Matl. St Nos COTTER - PIN 5 x 70 DIN 94 ISO Nos STEEL WHEEL 6.00G X 16 CODE: CV Nos U BOLT M20 x Nos COTTER WITH CHAIN Nos WHEEL BOLT M18x1.5x53 (KNURLED) Gr TVS CATALOG CODE : M Nos FLANGED NUT M18x1.5 Gr.10 TVS CATALOG CODE : M Nos LOCK - NUT M18 X 1.5

8 Material CHASSIS FRAME ASSEMBLY 20 2 Nos CAP FOR REAR HUB 21 8 Nos C.S.K. SCREW - M5 x12 DIN No PULLING DEVICE ASSEMBLY 23 2 Nos TYRE 7.5 x 16 x 16 (PR) 24 8 Nos LOCK NUT M Nos AXLE SUPPORT PLATE t= 20 mm 26 2 Nos BUFFER PAD 28 4 Nos HEX. SCREW DIN M12 X A2C Nos M12 SPRING WASHER Nos HEX. NUT DIN M A2C 31 6 Nos GREASE NIPPLE - 1/8" BSP 32 2 Nos TUBE FOR TYRE 7.5 x Nos PLAIN WASHER M20 DIN Nos HEX. NUT M20 DIN934 Gr Nos HEX. BOLT DIN931 M12 X A2C Nos PLAIN WASHER M12 DIN No JACK SCREW TYPE ROLLER ASSEMBLY 38 4 Nos SPRING PLUG DIN FST Nos HEX. BOLT DIN M12 X A2C

9 Material CHASSIS FRAME ASSEMBLY 40 4 Nos LEG SUPPORT Nos CABLE TIE - 300MM 42 6 Nos GREASE NIPPLE CAP (1/8") 43 2 Nos WATER BOX SUPPORT CLAMP

10 Spare parts list COTTER WITH CHAIN INDIA PVT LTD Part No Sheet 1 OF

11 Material COTTER WITH CHAIN 2 2 Nos KEY RING 38MM 3 1 No CHAIN DIN 5685 G 3x No M16 PLAIN WASHER

13 Material PULLING DEVICE ASSEMBLY 1 1 No PULLING DEVICE BRACKET 2 1 No EYE BOLT 3 1 No EYE BOLT NUT M No SPRING FOR EYE BOLT 5 1 No EYE BOLT WASHER M No HEX. SCREW DIN 931 M8 X Nos HEX. NUT DIN 934 M Nos M8 PLAIN WASHER DIN Nos HEX. SCREW M16 X 55 (GR.10.9) 10 6 Nos M16 PLAIN WASHER 11 6 Nos HEX. NUT DIN 934 M Nos LOCK NUT M16

14 Spare parts list JACK SCREW TYPE ROLLER ASSEMBLY INDIA PVT LTD Part No Sheet 1 OF

15 Material JACK SCREW TYPE ROLLER ASSEMBLY 1 1 No JACK SCREW 2 1 No CASTER WHEEL HSC 2/ PT / RT/ 300 / R 3 4 Nos HEX. SCREW DIN M12 X A2C 4 4 Nos SPRING WASHER M Nos HEX NUT M12

18 Material DRIVE UNIT WITH DIESEL MOTOR 1 1 No DRIVE FRAME "D" 2 1 No DIESEL ENGINE HA 494, 48.6 KW, 2300 U/MIN 3 1 No INTERMEDIATE FLANGE 4 1 No VARIABLE DISPLACEMENT PUMP - 107CCM/U,350 BAR RH 5 1 No HYDRAULIC GEAR PUMP AKKTB 1P No PA FLANGE 10" 7 1 No OIL COOLER AKG 8 1 No ACCELERATOR KNOB 9 1 No ANGLE FOR ACCELERATOR 10 1 No FUEL TANK 65L 11 1 No DIESEL TANK FLOAT 12 1 No DIESEL TANK JOLLY 13 1 No BATTERY FRAME - LOWER 14 1 No BATTERY FRAME -UPPER 15 1 No BATTERY 12V, 135 AH 16 1 No ACCELERATOR TIE ROD 17 1 No ACCELERATOR LEVER 18 4 Nos HEX. BOLT DIN M12 x A2C

19 Material DRIVE UNIT WITH DIESEL MOTOR 19 4 Nos NYLOCK NUT M Nos KEY FOR OIL COOLER (EMMEGI) 21 1 No OIL COOLER FIXING PLATE (EMMEGI) 22 2 Nos BANJO BOLT ( 14MM) 23 1 No SPLIT PIN (4 X 25) 24 6 Nos PLAIN WASHER M Nos HEX. SCREW DIN M6 X A2C 26 2 Nos HEX. NUT M6 DIN 934 A2C 27 2 Nos SPRING WASHER M Nos CHEESE HEAD SCREW DIN M16 X DT Nos SPRING WASHER M Nos HEX SOCKET HEAD CAP SCREW DIN M10 x Nos HEX SCREW DIN M10 X Nos HEX SOCKET HEAD CAP SCREW DIN M10 x Nos HEX SOCKET HEAD CAP SCREW DIN M10 x Nos HEX SCREW DIN M10 X Nos SPRING WASHER M Nos PLAIN WASHER M10

20 Material DRIVE UNIT WITH DIESEL MOTOR 37 4 Nos HEX SCREW DIN 933 M12 X A2C 38 4 Nos HEX. NUT DIN M Nos SPRING WASHER M Nos PLAIN WASHER M No HUB BOWEX 65 FLE, L=55MM, N 40 X 2 X 18 X 9H, DIN Nos WIRING SLEEVE Nos HEX. SCREW DIN M8 x Nos HEX. NUT DIN M Nos SPRING WASHER M Nos PLAIN WASHER M No METAL BRAIDED HOSE HG No METAL BRAIDED HOSE HG Nos RUBBER STRIP 40 x 400 x 4 Thk Nos RUBBER STRIP 40 x 150 x 4 Thk Nos RUBBER STRIP 50 x 300 x 4 Thk No HOSE FIXING FLAT 54 1 No SAFETY DISC 55 1 No HOOTER 12V (Refer HYDRAULIC TANK CPL.)

22 Material CONCRETE PUMP KIT 1 2 Nos DIFFERENTIAL CYLINDER - D 100/ 56 X No CONTROL BLOCK NG 20, S1-2-S3 MO20-SVE300-12VG-H 3 1 No WATER BOX ASSEMBLY 4 2 Nos PUMPING CYLINDER DN 180 X 1200 CPL. 5 2 Nos RAM DN 180 WITH FIXTURE 6 1 No CONTROL UNIT DN Nos PLUNGER DN No CONTROL BLOCK HOLDING DEVICE 9 2 Nos CLAMP 10 1 No PIPE HOLDING CLAMP CPL

24 Material DIFFERENTIAL CYLINDER D 100/56 X No CYLINDER BLOCK 100 / 56 X No DISC G 12 X 40.1 / No PISTON mat:gz-rg7 4 1 No PISTON ROD G 56 X No GUIDE BUSH D 100 / 56 mat: P355T1 6 6 Nos PISTON RING SG 100/91.4 X 3 FEDERAL-MOGUL BURSCHEID GMBH 7 1 No O-RING 32 X 4 mat: NBR No O-RING 92 X 4 mat: NBR No O-RING 140 X 4 mat: NBR No BACK UP RING (PTFE) 100 X 93.6 X 1.5 mat: PTFE 11 1 No SCRAPER 56 X 66 X 7 mat: NBR 90 TECHNO-PARTS GMBH A N Nos GUIDE BAND 56 X 61 X 15 mat: 51K TECHNO PARTS GMBH FUB1N0351K 13 2 Nos GUIDE BAND 15 X 2.5 X 180 mat: 10T TECHNO PARTS GMBH FB30F0110T 14 1 No ROD SEALING 56 X 71 X 8.5 mat: P5008 TECHNO PARTS GMBH BU P No ROD SEALING 56 X 71 X 11.4 mat: PUR 93 TECHNO PARTS GMBH BS 5609 P5008

25 Material DIFFERENTIAL CYLINDER D 100/56 X Nos HEXAGON SOCKET HEAD CAP SCREW DIN 912 M 10 X A2C STETTER GMBH Nos HEXAGON SOCKET HEAD CAP SCREW DIN 912 M 10 X A2C STETTER GMBH Nos HEXAGON BOLT DIN 6914 M 16 X DT Nos HEXAGON NUT DIN 6915 M DT Nos DISC DIN C45 - DT Nos LOCKING PLUG VS-R 1/2-WD EATON FLUID CONNECTORS GMBH No ROD SEALING 56 X 66 X 6.5 mat:p5000 TECHNO PARTS GMBH 1H1 55X56X6.5 01P 23 1 No HEXAGON NUT DIN 985 M 36 X A3C

27 Material CONTROL BLOCK NG 20, S1-2-S3 S1-2-S3 MO20-SVE300-12VG-H 1 1 No SUP-ASSEMBLY S1-2 MO No INSERT VALVE 2-WY NG 25 (PRESSURE VALVE) DIN24342 PARKER HANNIFIN GMBH & CO KG CE 025 C07 S11 X No CONTROL UNIT SVE F S1-2 MO Nos HEXAGON SOCKET HEAD CAP SCREW DIN 912 M 16 X A2C AWILA AGRAR UND No SOLENOID VALVE NG VG DHI-0710/MV-X12DC ATOS HYDRAULIK GMBH Nos HEXAGON SCOKET HEAD CAP SCREW DIN 912 M 5 X DT No CONTROL BLOCK NG 20, S3 FOR S1-2-S3 MO Nos SCREW DIN 912 M 10 X DT Nos SCREW PLUG VS R 3/8" WD EATON FLUID CONNECTORS GMBH

29 Material SUP-ASSEMBLY S1-2 MO No VALVE HOUSING S1-2 MO20 mat: EN-GJS No PISTON S1 MO 20 mat: 42 CrMo4+QT 3 2 Nos SPRING PLATE FOR S1-2 MO20 mat: C Nos PRESSURE SPRING 3.6 X 30.0 X 72.5 mat: FSt 5 2 Nos COVER FOR 1-2 MO20 S1 mat:9smn28k 6 2 Nos O-RING X 3.53 mat: NBR Nos HEXAGON SOCKET HEAD CAP SCREW DIN 912 M 12 X 70,8.8 - A2C 8 1 No PISTON S2 FOR S1-2 MO20 mat:42crmo4+qt 9 2 Nos GROOVED RING SEALING SET 30 X 38.5 X 7 PRAEDIFA Y Nos COVER NG 20 FOR CONTROL BLOCK S1-2 mat: 9SMn28K ODER St Nos O-RING X 3.53 mat: NBR Nos HEXAGON SOCKET HEAD CAP SCREW DIN 912 M 12 X 55,8.8 - A2C 13 5 Nos SQUARE RING X 3.4 mat: NBR 90 BUSAK+SHAMBAN DEUTSCHLAND GMBH DKAR00215-N No MINIMESS SCREW TYPE COUPLING SKK12-G 1/4-PC mat: 11SMnPb No LIFTING EYE BOLT DIN 580 M 12 mat: C15E STETTER GMBH

30 Material SUP-ASSEMBLY S1-2 MO Nos O-RING 9.25 X 1.78 mat: NBR 90

31 Material INSERT VALVE 2 WAY NG 25 (PRESSURE VALVE) DIN No SEALING SET FOR INSERT VALVE NG 25, DIN 24342, NBR mat: NBR PARKER HANNIFIN GMBH & CO.KG SKCBE 250X924

33 Material SEALING SET FOR INSERT VALVE NG 25, DIN 24342, NBR 1 1 No O-RING X 2.62 mat: NBR Nos O-RING X 2.62 mat: NBR No O-RING X 3.53 mat: NBR No SUPPORT RING X 2.18 mat: NBR 90 TECHNO PARTS GMBH N300-90

35 Material CONTROL UNIT SVE F. S1-2 MO No VALVE HOUSING CPL. CONTROL UNIT SVE S1-2 MO No VALVE CARTRIDGE FA SUN J G No NOZZLE 1.4 MM "p" HD mat: St EUMA DUESEN GMBH HD-44-12/ No CAP SW 17-2-G47/H35 mat: LD-PF RADOLID THIEL GMBH SW17-2-G47/H35

TIN KNOCKER TK BAR FOLDER INSTRUCTIONS & PARTS DIAGRAM TK BAR FOLDER

1 TIN KNOCKER TK BAR FOLDER INSTRUCTIONS & PARTS DIAGRAM TK BAR FOLDER Sheet Metal Equipment Sales Inc. Dean P. O'Connell, President Green Bay, Wisconsin Phone - (920)-662-9966 Fax - (920)-662-9969 Website: